Information
K1: Foods and drinks sector consciousness. The business’s regulator: The Meals Requirements Company. Kinds of organisations: branded and non-branded, and excessive and low care websites. Kinds of food and drinks merchandise: ambient, frozen, contemporary, chilled, confectionery, and liquid. Finish-to-end provide chain. Prospects and customers. Buyer specs: goal and penalties of non-compliance. Implications of product shelf life.
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K2: Foods and drinks upkeep engineer’s position. Limits of autonomy. Completely different groups and features concerned in manufacturing. Enterprise operation concerns: effectivity, buyer satisfaction, competitiveness, minimising dangers to manufacturing, and moral practices.
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K3: Rules of high quality administration techniques and processes within the food and drinks business and influence on buyer necessities. Buyer and meals commerce affiliation requirements for instance, British Retail Consortium, Retailer requirements. Inner and exterior audits and influence on upkeep.
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K4: Meals science and expertise – fundamentals of how engineering is utilized in food and drinks manufacturing: aseptic filling and processing, chilling, freezing, warmth processing, modified ambiance packaging (MAP), preservation, and packaging.
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K5: Meals security laws consciousness and their influence on food and drinks engineering: Meals Security Act, Hazard Evaluation and Vital Management Factors (HACCP), Risk Evaluation of Vital Management Factors (TACCP), and Vulnerability Evaluation of Vital Management Factors (VACCP).
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K6: Meals security: management of contamination hazards (microbiological, bodily, and chemical). The danger of contamination and influence on product integrity and well being of customers. Allergens. The significance and influence of temperature and course of management measures. Regulatory data and date code tasks. Hygienic engineering design of meals premises and tools, and hygiene necessities of operators. Cleansing and disinfection rules, procedures, and strategies: Cleansing in place (CIP), cleansing misplaced, and chemical influence. Pest management.
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K7: Properties of food and drinks, packaging supplies and sealing strategies and influence on engineering duties.
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K8: Well being and security laws consciousness and their software to food and drinks engineering: Well being and Security at Work Act, Management of Substances Hazardous to Well being (CoSHH), Working in confined areas, Working at Top, Lone working, Provision of Work Tools Laws (PUWER), Lifting Operations and Lifting Tools Laws (LOLER), Harmful Substances and Explosive Atmospheres (DSEAR), Strain Tools Directive (PED), Electrical energy at work laws, Noise regulation, L8 Legionella, Show Display Tools, The Reporting of Accidents, Illnesses and Harmful Occurrences Laws (RIDDOR), and Development Design Administration laws. Slips journeys and falls. Kinds of incidents: hearth, accidents, and near-misses. Mitigation strategies. Incident administration. Close to miss reporting.
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K9: Well being and security apply: threat assessments and technique statements, handbook dealing with, Private Protecting Tools (PPE), and signage and boundaries.
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K10: Secure isolation of course of fluids, gases, electrical energy, and saved vitality: Lockout, tagout (LOTO).
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K11: Environmental laws and necessities consciousness and their software to food and drinks engineering. Environmental Safety Act. Sustainability. Waste Electrical and Digital Tools Directive (WEEE). Hazardous waste laws. Waste administration. Recyclable supplies and waste disposal procedures. Power monitoring. Information logging to optimise vitality efficiency. The Local weather Change Agreements. Carbon Discount Dedication (CRC). Renewable and various vitality sources. Power discount. Kinds of air pollution and management measures: noise, smells, spills, and waste. Environment friendly use of assets. Environmental permits.
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K12: Kinds of food and drinks tools and their software: pumps, valves, gauges, temperature controls, mixers, conveyors, depositors, sealers, security techniques, strain techniques and transmitters, human machine interface, and handheld units. The significance of set factors.
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K13: Spares and companies concerns: availability, inventory lead occasions, right dealing with, the identification of kit and elements, operate and specification of elements, spares, and parts, inventory worth, defective inventory, returns, salvageability of elements to be eliminated.
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K14: Upkeep instruments: choice, right use, upkeep, storage necessities. Restrictions in food and drinks business and designated areas.
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K15: Engineering requirements and laws consciousness and their software to food and drinks engineering: British Requirements (BS), Worldwide Organisation for Standardisation requirements (ISO), European Norm (EN), and Atmospheres and Explosives (ATEX). Producers’ manuals: what they’re and tips on how to use them.
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K16: Customary working and high quality assurance procedures (SOP): what they’re and tips on how to use them.
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K17: British requirements for engineering representations, drawings, and graphical data.
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K18: Engineering mathematical and scientific rules: calculations, conversions, and tools sizing and dimensions.
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K19: Engineering supplies and their properties: influence on use in a meals surroundings (meals secure).
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K20: Upkeep methods and finest apply: run to failure (breakdown upkeep), preventive (scheduled) upkeep, Predictive Upkeep (PdM), and Reliability Centered Upkeep (RCM).
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K21: Reliability strategies – essential instruments: situation monitoring, oil sampling, thermography, vibration evaluation, and ultrasound. How they’re used to cut back breakdowns, failures, and operational losses.
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K22: Meals security engineering: meals grade oils, greases, cleansing fluids, and secure use of instruments and tools.
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K23: Tools efficiency measures: information and tips on how to use it. Terminology: imply time between failure, and total tools effectiveness (availability).
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K24: Mechanical rules. Kinds of mechanical drives, belts, chains, and gears: alignment, and tips on how to establish put on. Kinds of bearings: software, alignment, and match.
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K25: Rules of down-hand (flat) TIG (Tungsten Inert Fuel) welding strategies in meals surroundings: butt and tee. Consciousness of MMA (Guide Steel Arc) and MIG (Steel Inert Fuel) welding practices and after they must be used.
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K26: Part manufacturing makes use of and necessities. Turning and milling, grinding, drilling, bench becoming strategies. Preparation for the food and drinks surroundings. Threads, match, end, becoming a member of strategies, measurement and tolerance, and materials choice concerns.
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K27: Pneumatic and hydraulic system rules: switch of vitality inside fluid energy techniques within the food and drinks business.
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K28: Fundamental engineering principle and thermodynamic rules on warmth switch used within the food and drinks business: the way it works and upkeep necessities.
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K29: Electrical rules. Fundamental electrical principle: LV (Low Voltage), HV (Excessive Voltage), present, resistance, symbols and terminology. Electrical first assist. Alternating present (AC) and direct present (DC) techniques. Testing tools. Electrical circuit principle, electrical machines, electrical security techniques, and sensible options.
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K30: Management circuits rules. Fundamental parts (switches, relays, contactors, overloads, circuit breakers), energy provides, and calibration.
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K31: Security circuits: security system classes, security system structure and parts, traits of security system parts. What they do and why they’re essential (legality and efficiency).
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K32: Kinds of motors and management techniques and the way they work: mechanical and electrical properties, programming of variable pace drives and parameters, delicate begins.
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K33: Electrical instrumentation and management set up, commissioning and decommissioning practices and strategies to requirements required for food and drinks business. Ingress Safety (IP) and ATEX rankings. Testing and fault discovering authorised instrument necessities. Arc flash safety necessities.
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K34: Automation. Instrumentation and calibration strategies for techniques: thermo, weights, and circulation. Robotics and information acquisition (SCADA) and sensible community techniques. Communication techniques: Profinet, Ethernet, Profibus, CANopen, and DeviceNet.
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K35: Kinds of Programmable Logic Controllers (PLC). How they work, system upkeep and structure. Digital, analogue inputs, outputs, and IOT. {Hardware} interface and area wiring.
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K36: Sensors and movement management. Kinds of sensors and the way they work: digital, analogue, strain stage, probes, inductive and sensible. Encoders and place management: choice procedures.
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K37: Consciousness of companies and utilities within the context of meals security significance and influence: water provide and techniques, boiler management, electrical distribution system, air compressors, steam boilers, refrigeration system, constructing administration, air flow and air con (HVAC) controls, entry management techniques, effluent and waste, and chilled water techniques.
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K38: Rules of manufacturing facility digitalisation (Business 4.0).
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K39: Downside fixing strategies: root trigger evaluation, 6 considering hats, DMAIC (Outline, Measure, Analyse, Enhance, Management), and PDCA (Plan Do Verify Act).
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K40: Fault discovering strategies: root trigger evaluation, 5 Whys, fishbone, and half-split. Diagnostic instruments and tools.
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K41: Steady enchancment strategies: lean, 6-sigma, KAIZEN, 5S (Type, set, shine, standardise and maintain), and SMED (Single-Minute Trade of Dies).
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K42: Info expertise: Administration Info Techniques (MIS), spreadsheets, presentation, phrase processing, e-mail, digital communication and studying platforms. Normal Information Safety Regulation (GDPR). Cyber safety necessities.
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K43: Upkeep work recording and documentation necessities.
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K44: Organisation strategies: planning, time administration, workflow, and work scheduling and prioritisation.
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K45: Communication strategies: verbal, written, and digital. Adapting fashion to viewers. Engineering terminology.
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K46: Report writing strategies.
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K47: Workforce working strategies: tips on how to work as a part of a staff, understanding the significance of building and assembly the necessities of various roles.
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K48: Office coaching and buddying strategies: tips on how to move on data and abilities to others.
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K49: Equality, variety, and inclusion within the office: what it means and why it is vital.
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Abilities
S1: Learn and interpret activity associated data and information. For instance, work directions, SOPs, high quality management documentation, Service Stage Agreements, specs, engineering representations, drawings, and graphical data, work directions, and operation manuals.
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S2: Plan work. Establish and organise assets to finish duties.
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S3: Establish hazards and management measures to mitigate dangers.
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S4: Adjust to meals security laws and procedures.
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S5: Adjust to well being and security laws and procedures.
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S6: Adjust to surroundings and sustainability laws and procedures: secure disposal of waste, re-cycling or re-use of supplies and environment friendly use of assets.
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S7: Choose, verify the situation, and safely use upkeep instruments and tools. Retailer instruments and tools. Full or prepare upkeep of instruments and tools together with calibration the place required.
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S8: Comply with commonplace working procedures and high quality procedures.
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S9: Comply with website isolation and lock off procedures (lockout, tagout) and re-instatement of kit with system checks and handover.
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S10: Apply mechanical and fluid energy system upkeep practices and strategies. For instance, verify ranges, elements put on, strain, and sensors, grease and lubricate elements, change, match parts, and calibrate tools.
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S11: Apply electrical and management upkeep practices and strategies together with use {of electrical} testing tools and devices. For instance, panel threat evaluation, fastened wire set up testing, fault discovering, thermographic surveys, and checking safety settings.
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S12: Apply reliability engineering strategies to stop or scale back the chance or frequency of failures. For instance, situation monitoring, oil sampling, thermography, vibration evaluation, and ultrasound.
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S13: Set up and configure instrumentation or course of management techniques.
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S14: Set up and configure electrical techniques. For instance, add distribution boards to circuits, single and three part motors (AC and DC).
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S15: Assemble, place and repair tools or parts. Full commissioning checks.
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S16: Disconnect and take away tools or parts. Full storage measures to stop deterioration.
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S17: Learn and interpret tools efficiency information.
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S18: Fabricate, drill, and be a part of to provide fundamental elements, spares or parts to measurement and tolerance specification.
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S19: Apply down-hand (flat) TIG welding strategies: butt and tee.
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S20: Apply mathematical strategies to unravel engineering issues.
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S21: Produce and amend electrical and mechanical engineering representations, drawings, and graphical data. For instance, for brand new element elements or change in circuit diagram or panel.
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S22: Apply fault-finding and problem-solving strategies for instance, utilizing PLC information to diagnose points and find faults on industrial community.
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S23: Apply steady enchancment strategies to grasp present efficiency; accumulate and report information. Devise ideas for enchancment.
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S24: Restore the work space on completion of exercise.
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S25: Resolve or escalate points.
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S26: Use data expertise. For instance, for doc creation, communication, and data administration. Adjust to GDPR. Adjust to cyber safety.
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S27: Document work exercise. For instance, asset administration data, work sheets, checklists, waste environmental data, and any enterprise or authorized reporting necessities.
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S28: Talk verbal and written. For instance, with colleagues and stakeholders. Use engineering terminology the place applicable.
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S29: Produce studies for instance, tools efficiency studies.
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S30: Present steerage or coaching to colleagues or stakeholders.
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