Food and drinks is without doubt one of the largest, most dynamic and quickest rising sectors of business. Food and drinks engineers preserve, handle and set up a various vary of specialist gear and expertise used within the manufacture of food and drinks merchandise. Combining engineering competence with an understanding of the ideas of meals security, science and expertise, their focus is on managing, sustaining and repeatedly enhancing present belongings. They function inside the confines and distinctive challenges of the sector. These embrace the variability of the product itself, the authorized and regulatory framework, setting elements and buyer and client expectations and requirements.
They fulfil quite a lot of capabilities inside meals companies, coping with mechanical engineering, electrical engineering, course of improvement and challenge engineering.
They normally work as a part of a crew together with different engineers and can work together with different capabilities and groups inside their very own firm, comparable to manufacturing, manufacturing planning, well being and security and high quality. They’re liable for their very own work and could also be liable for groups.
This can be a core and choices apprenticeship. Apprentices should full the core and one possibility related to their position. There are two choices:
Steady enchancment food and drinks engineer
Food and drinks electrical engineer
Food and drinks mechanical engineer
Food and drinks reliability engineer
Particular person employers will set their very own entry necessities when it comes to prior educational {qualifications} and vocational expertise. Usually candidates may have 2 A-levels at Grade B or equal, together with A-level in maths or equal and not less than one additional STEM primarily based topic and 5 GCSEs together with English and maths (grade C or above). The food and drinks upkeep engineer degree 3 apprenticeship supplies a preparation route for this apprenticeship.
KSBs
Information
K1: Legislative, regulatory and moral necessities, comparable to Harmful Substances and Explosive Atmospheres (DSEAR) and Atmospheres and Explosives (ATEX) rules, and their utility to meals engineering processes; meals security, hazard evaluation and demanding management factors (HACCP), well being & security and environmental issues.
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K2: Meals science and expertise; how engineering is utilized in food and drinks manufacturing: heating processing, packaging, modified ambiance packaging (MAP), preservation, chilling, freezing, sterilisation.
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K3: Engineering processes and gear together with automation and controls to make and ship merchandise to market: shaping forming gear, ovens, chillers, freezers, sterilisers, MAP packing machines, verify weighers, temperers, washing/cleansing, fillers, extruders, bulk strong dealing with & distribution and liquid methods course of validation, sieving, filtration, metallic detection, bar code verification metallic detection wrapping and palletising.
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K4: Engineering principle and methods to develop processes i.e. thermodynamic and thermo-fluid evaluation warmth switch might be utilized to design of baking, cooling, preserving, freezing, chilling methods.
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K5: Hygienic engineering ideas regarding kind of fabric, machine meeting, design and follow; and their significance to delivering meals hygiene and security and worker well being and security necessities in a food and drinks course of.
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K6: Packing supplies in meals; inter-relationships with meals components, closing product and their results on security, high quality and efficiency by the provision chain i.e. how one can engineer right seals on movie, cardboard, tins, secure transportation, moisture boundaries.
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K7: Downside fixing instruments to analyse e.g. Outline, Measure, Analyse, Enhance Management (DMAIC) ideas.
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K8: Interpretation and analysis methods.
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K9: Total Gear Efficiencies (OEE), for instance Good Reliability Pushed Upkeep approaches together with Reliability Centred Upkeep (RCM)/ Failure mode, results, and demanding evaluation (FMECA), Situation Monitoring Methods and purposes, Single minute change of Die (SMED), Line steadiness.
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K10: Threat administration methods, reliability/criticality instruments and the way they’re used to cut back operational losses/wastage operations.
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K11: Life Cycle Asset Administration (LCAM), Criticality Evaluation & Know-how Choice (CATS), Clever Upkeep, Restore and Operations (stock) (MRO) Optimisation.
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K12: Product, equipment specs: how they’re used to set functionality measurement, efficiency testing and upkeep necessities to ship an ordinary set of working circumstances for constant product supply.
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K13: Efficient planning and scheduling, together with efficient communication, crew working and challenge administration methods.
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K14: Buyer/meals commerce affiliation requirements, comparable to British Retail Consortium, Retailer and Engineering requirements.
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K15: Basic manufacturing companies: steam, pneumatics and hydraulics, electrical provide, refrigeration, water provide and effluent.
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K16: Manufacturing companies particular to meals: air filtration, oil free compressors, cleanliness of steam for meals, sieving of supplies, use of meals grade lubricant, major secondary cooling chemical substances for meals, MAP gases and technology i.e. Nitrogen.
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K17: Manufacturing unit digitisation/optimisation (Iot, Manufacturing unit 2020 ideas), for instance ideas of management engineering, logic controllers and knowledge communication methods, sensors and gadgets, drives and transmissions, pumps and distribution methods, security circuit methods, pc aided design, store ground knowledge gathering, PC use and computerised upkeep.
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K18: Digitisation: 4.0, modelling of traces/course of, 3d modelling scanning and printing, product dimensional measurement, rheology measurement.
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K19: Mechanical design, mechanical evaluation (static) efficiency of elements, mechanisms and methods; examine of friction put on; the science of interacting surfaces in relative movement (tribology).
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K20: Legal guidelines of thermodynamics and its purposes inside a hygienic food and drinks setting: the basics of warmth switch, thermo-fluid evaluation, entropy, power effectivity; conservation and sustainability.
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K21: Steam fundamentals comparable to gasoline sorts, combustion, feedwater, boiler controls and instrumentation, operation of boilers, security and authorized necessities and boiler effectivity.
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K22: Warmth restoration methods and power administration together with the necessities of environment friendly greatest follow.
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K23: Electrical and digital methods, design methods and their purposes to British Requirements.
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K24: Set up of methods and provide methods following meals security requirements e.g. tray work.
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K25: Superior electrical ideas (low voltage (LV) to excessive voltage (HV)).
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K26: Instrumentation and calibration methods for methods, for instance thermo, weights and movement.
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K27: Automation and management methods primarily with the next low voltage methods, i.e. constructing automation methods, heating, air flow and air con (HVAC) controls, entry management methods, knowledge cabling and fiber optic cable set up and termination.
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K28: Supervisory management and knowledge acquisition (SCADA) and community methods
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K29: Electrical security methods and good options.
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Expertise
S1: Use engineering ideas to ship merchandise/packaged meals.
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S2: Adjust to normal working procedures, firm, authorized and regulatory necessities and buyer/client and engineering requirements.
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S3: Plan, for instance labour and engineering supplies.
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S4: Affect and talk with colleagues and others, comparable to engineers, different capabilities and groups.
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S5: Assess crew and particular person efficiency, present suggestions to enhance; coach and mentor.
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S6: Use steady enchancment methods, for instance apply high quality administration ideas, take part in failure investigations and contribute to and implement sensible engineering options for effectivity and/or profitability.
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S7: Use IT, digitisation and handbook strategies to gather knowledge from methods to assist engineering exercise inside the enterprise.
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S8: Use and develop deliberate preventative upkeep (PPM) methods, incorporate acceptable proactive upkeep routines, comparable to vibration evaluation, thermography, easy visible/half measurement.
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S9: Analyse operational efficiency, specification and knowledge.
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S10: Consider doable failure modes and establish technique, for instance technical danger evaluation strategies, PPM to RCM methods.
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S11: Contribute to the development and commissioning of apparatus and equipment used for producing preserved/recent and protected food and drinks merchandise.
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S12: Design, produce, and function mechanical equipment.
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S13: Design energy circuits, utilising software program and calculation.
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S14: Apply specialist reliability engineering methods to forestall or scale back the chance or frequency of failures i.e. vibration evaluation, oil sampling, warmth mapping, non-destructive testing.
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S15: Apply thermodynamic principle to extra complicated engineering methods, for instance tempering chocolate, cleansing methods, sterilisation, vacuum cooling.
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S16: Design and enhance methods, for instance steam, water or air.
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S17: Design and configure electrical methods i.e. add distribution boards to circuits.
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S18: Modell dynamic methods utilising software program instruments.
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S19: Design and modify electrical management engineering methods i.e.: Engineering LAN/ community.
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S20: Diagnose faults on complicated management methods.
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S21: Decipher complicated programme sequences in larger and decrease degree languages.
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Behaviours
B1: Protected working, for instance promotes a tradition of meals security and protected working practices.
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B2: Takes possession of labor, for instance takes duty and possession of resolution making for good meals follow; is proactive, and demonstrates initiative; plans work: reliable; works autonomously inside personal sphere of duty.
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B3: Reveals pleasure in work, for instance robust work ethic; shows a constructive thoughts set; pays consideration to element; seems for brand spanking new methods of working that enhance outcomes and outcomes.
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B4: Dedicated to self-development, for instance seeks studying, drives the event of self and others; maintains and enhances personal follow by persevering with skilled improvement exercise.
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B5: Reveals integrity and respect, for instance promotes integrity in course of and web site requirements, respects others, promotes good communication in any respect ranges, adapts private model to fulfill work wants.
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B6: Workforce participant, for instance drives good relationships with others, works collaboratively, contributes concepts and challenges appropriately.
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B7: Responsive to vary, for instance versatile to altering working setting and calls for; resilient underneath strain.
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B8: Reveals firm/business perspective, for instance promotes the place of the enterprise in relation to market and competitors, retains updated with business and market development, commercially conscious.
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