Reference Quantity: ST0407

Particulars of ordinary

1. Context

The chemical compounds and course of business sector is large ranging and numerous. It embraces many sub-sectors similar to prescription drugs, bio-chemicals, speciality and effective chemical compounds, agrochemicals, heavy chemical compounds, minerals processing, cement, pulp and paper, energy, oil and fuel, nuclear processing, water, food and drinks. The processes concerned, which can be of a bodily, chemical or organic nature, usually lead to merchandise within the type of a substance. These processes are carried out utilizing plant and tools which are sometimes of a giant scale, in depth, extremely built-in and invariably automated. The plant used may be very totally different to the varieties of equipment discovered, for instance, within the aerospace and manufacturing sectors the place the merchandise are sometimes elements, elements and assemblies.

Automation of course of plant is realised by Built-in Management and Security Methods (ICSS) that are of a specialised nature, their design reflecting the complexity and threat of operations carried out. Course of automation addresses not solely the rapid goals of sustaining management and protected operation of plant and tools but in addition the broader problems with enterprise administration similar to course of effectivity, plant utilisation, operations optimisation, product high quality, stock monitoring, utilities consumption and tools diagnostics.

2. Occupation

Course of automation lies very a lot on the interface between disciplines: chemical and electrical engineering, instrumentation and management, maths and computing, software program and IT, enterprise and administration. To operate successfully, course of automation engineers require a breadth and depth of information and knowhow throughout that spectrum. They’re concerned in any respect levels within the life cycle of an ICSS: feasibility, specification, design, improvement, acceptance, set up, commissioning, operation, upkeep and assist. Sometimes, on a undertaking foundation, they could be concerned in ‘doing’ the specifics of design, improvement, and many others, or within the administration thereof. Their work is topic to a wide range of constraints: worldwide and firm requirements, authorized, contractual and business commitments, to not point out good follow.

The usual will apply to all apprentices in its entirety though the emphasis will differ for people in response to which phases of the life cycle they’re concerned in and relying upon whether or not they’re employed by system suppliers (the distributors), contractors (or system integrators) or finish customers (the working firms).

3. Stage

It is a Stage 7 apprenticeship commonplace.

4. Entry Necessities

Sometimes, the minimal tutorial qualification required of an apprentice is a Bachelor’s diploma (BEng or BSc) at 2.2 Hons commonplace, or equal, in chemical or electrical engineering or different acceptable self-discipline similar to physics. Firms will set their very own entry necessities by way of expertise.

5. Period

The period will usually be 5 years.

6. {Qualifications}

The apprenticeship requires completion of an MSc diploma in course of automation price 180 UK credit (90 ECTS credit). The MSc diploma should be accredited by not less than two related Skilled Engineering Establishments (PEI), similar to IChemE, IET and InstMC, for additional studying to Grasp’s stage below the UK Customary for Skilled Engineering Competence (UK-SPEC) for graduates with an accredited Bachelor’s diploma.

The Authorities requires that every one apprentices maintain Stage 2 English and maths previous to the Finish-point Evaluation (EPA).

7. Hyperlink to Development and Skilled Registration

The usual is aligned, so far as is practicable, with the necessities of UK-SPEC. Upon completion of the apprenticeship, an apprentice will i) have the ability to apply to develop into a Member of a related PEI, and ii) relying upon the extent of expertise gained and accountability held, both wholly or partially fulfill the necessities for Chartered Engineer (CEng) standing.

8. Assessment Date

The usual can be reviewed after three years.

9. Data, Expertise and Behaviours 

A reliable apprentice will have the ability to reveal on the EPA all the following attributes:



  1. is aware of the rules of design and operation of a wide range of unit operations and the principal options of development of associated gadgets of course of plant.
  2. understands a spread of related methods and methods for the management of each batch and steady plant, and the knowhow for translating them into designs.
  3. is aware of about fashionable instrumentation for measurement of frequent course of variables, actuation (valves & motors), sign transmission and protocols, intrinsic security and segregation.
  4. is aware of about fashionable management know-how together with {hardware} and infrastructure (energy & air provide, trays & trunking, cabling and marshalling), and interfacing to 3rd celebration tools.
  5. is aware of about with the topology ({hardware}, its organisation and format), system software program, communications and networks, and operator interface of not less than one ICSS or equal.
  6. is acquainted with the important performance of the real-time languages, constructions and instruments offered for the event of utility software program for not less than one ICCS or equal.
  7. understands the organisation of alarm methods, the necessity for alarm administration and the quantitative evaluation and design of Security Integrity Stage (SIL) rated safety methods.
  8. is aware of about using management methods as a platform for increased stage duties, similar to optimisation and statistical course of management, and of the database methods (eg, querying and reporting) used for the combination of management and enterprise administration methods.
  9. is acquainted with key worldwide requirements, codes of follow and business guides, and many others, and necessary necessities, particularly relating to safety methods, security and human components.


  1. understands the life cycle of management methods by way of feasibility, specification, design, improvement, acceptance, set up, commissioning, operation, upkeep and assist.
  2. appreciates the contractual nature of relationships between suppliers, contractors & finish customers.
  3. is aware of about basic administration follow and, particularly, undertaking administration and software program engineering strategies.
  4. appreciates the contribution of automation to improved security, sustainability and lowered environmental impression of operations.


Analytical and drawback fixing

  1. capable of analyse advanced automation issues of a course of nature, lowering them to their underlying points, and might synthesise options topic to constraints.
  2. capable of develop, from first rules, qualitative and/or quantitative fashions and simulations of methods by way of the performance of their elements and alerts and might interpret their input-output relationships.
  3. capable of develop dynamic fashions based mostly upon commercially accessible simulation packages.
  4. capable of adapt and apply management idea, associated methods, know-how and knowhow to the answer of course of automation issues, open ended or in any other case.

Technical and business management

  1. capable of interpret necessities for automation and might articulate them by way of consumer and purposeful design necessities, testing and acceptance specs, and working procedures.
  2. capable of translate these necessities into designs, particularly of utility software program, and might realise them utilizing the usual performance of a proprietary ICSS or in any other case.
  3. can handle automation tasks by way of the planning and deployment of human and bodily assets for actions similar to design, improvement, testing, documentation, and many others.
  4. capable of deal with the business and/or monetary points of an automation undertaking by way of prices, assets, overheads, money movement, margins, revenue, and many others.
  5. could make judgements about and take accountability for technical points, similar to operability, productiveness, high quality, reliability, security, safety, sustainability and viability, in an industrial context.


Transferable abilities

  1. works independently, demonstrating self-discipline, self-motivation, self-sufficiency and self-development, requiring little supervision, if any.
  2. works successfully and with enthusiasm as a member of a number of groups, interacting with and supporting different workforce members, while being dedicated to delivering on agreed targets for deliverables.
  3. communicates successfully, particularly within the written type, with different individuals, technical or in any other case, utilizing terminology accurately in response to context.
  4. accepts company beliefs and goals and complies with firm guidelines and pointers, topic to the broader moral obligations of an expert working within the business.

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