Footwear producer / Institute for Apprenticeships and Technical Training

Reference Quantity: ST0202

Particulars of normal

Footwear Producer apprenticeship customary

A footwear producer is somebody who produces kids’s, girls’ or males’s footwear, boots, sports activities and dance footwear, trainers or slippers inside a manufacturing facility or smaller studio manufacturing atmosphere. Footwear manufacturing is a extremely revered, expert commerce.

The British footwear manufacturing trade has a really excessive status internationally, and helps the pursuit of excellence in its conventional craft expertise while additionally embracing innovation and expertise. There are roughly 30 bigger footwear producers within the UK and 60 smaller specialist footwear making companies. They manufacture circa 5.6million pairs of footwear per yr, with a worth of £380 million. Virtually half of the footwear produced within the UK is exported. The trade employs 4000 folks, roughly half of these are footwear producers.

Footwear producers may go in a small-scale operation making specialist or bespoke/personalised footwear, via to bigger factories with intensive groups and departments, often producing bigger runs of the identical piece of footwear. No matter which strategies the employers use, footwear producers know and perceive the end-to-end technique of the best way to manufacture a bit of footwear. The working hours are usually Monday to Friday.

Footwear producers work shortly and precisely utilizing hand instruments, technical tools and equipment. They constantly and precisely comply with their employer’s specs for every bit of footwear inside agreed timescales and to the required high quality customary. They’ve nice consideration to element and high quality and are ever conscious of well being and security.

Footwear producers are very a lot a part of a workforce, they report back to Staff Leaders, Supervisors or Homeowners. They could additionally work together with Manufacturing Managers, Basic Managers and High quality Managers and manufacturing colleagues. In smaller corporations, footwear producers might also deal straight with shoppers and designers.

Typical day-to-day duties could embrace:

Chopping supplies (principally leather-based)
Skiving (thinning the fabric)
Closing (stitching the higher a part of the footwear),
Lasting (forming the footwear)
Attaching the only
Ending the footwear
High quality inspection and packing to firm specification

Some Footwear Producers select to remain in manufacturing, whereas others progress to workforce management, administration and past. Additional coaching and manufacturing expertise in making footwear might also result in extremely expert specialist manufacturing roles crafting the very highest high quality footwear.

Necessities: Information, Abilities and Behaviours

WORK ASPECTS	KNOWLEDGE & UNDERSTANDING OF:	SKILLS – CAN:
Well being, Security and the Surroundings	How Well being & Security laws applies to their space of duty, that of others and the atmosphere. Efficient use of apparatus and secure working strategies. Hazard and threat identification within the work space. The affect of footwear manufacture on the atmosphere and the way this affect could be minimised within the office.	Implement office security processes by: Safely choosing, utilizing, sustaining and storing tools, supplies and related parts (elements of the footwear product). Minimising hazards and dangers within the office via secure working practices. Comply with and keep work procedures to make sure security necessities are met.
Footwear Building Course of	The significance of name high quality requirements and a focus to element all through the method. Footwear development terminology and its use within the office. Footwear sizing The ‘end-to-end’ fundamental footwear development course of (slicing, skiving, closing, lasting, attaching sole and heel, ending, high quality checking and packing). Phases and variations of manufacturing for various footwear product varieties e.g. slippers, boots, males’s, kids’s and girls’ footwear. Supplies, equipment and tools which are required for every stage of the footwear manufacturing course of. For instance, stitching machines for closing, welting machines for welted footwear.	Produce footwear merchandise according to specification, which can embrace; Chopping supplies, primarily leather-based, round patterns provided by the employer. This course of could be by hand or machine / laser (clicking). Skiving (thinning the fabric to permit a flat seam), then closing (hand stitching or machining of uppers, which is the highest a part of the footwear). Formation of the footwear (lasting) by stretching the higher over the past, which is a plastic or picket foot mould. Attaching the only, which is likely to be cemented (glued), or stitched to the higher. Attaching the heel and welt (the strip between sole and higher) the place used. End the shoe, e.g. sprucing methods, insertion of insole, lacing and remaining touches. Examine for high quality to firm specification. Pack to firm specification.
Footwear Supplies, Instruments and Gear	The traits, properties and behavior of quite a lot of supplies and parts utilized in footwear development and their appropriate software. For instance, top quality calf-skin for premium footwear look, sturdiness and end. Softer supplies for ballet footwear, which even have versatile, skinny soles. The Identification of manufacturing issues reminiscent of equipment not working accurately, and related corrective actions. How developments in innovation have improved footwear development methods and processes.	Carry out routine upkeep to make sure the effectivity of equipment, instruments and tools (i.e. settings and preparation of instruments) to fulfill manufacturing expectations. Determine the right supplies and parts and use appropriately. Put together and high quality examine (for faults) supplies and parts. Report faults in supplies and parts to the supervisor or supervisor.
Footwear Work Practices	The corporate’s historical past, insurance policies, model values, buyer base and product vary. The significance of a price efficient workflow.	Learn and interpret information from specs and applicable work directions. Comply with directions so as to meet buyer and firm necessities. Implement environment friendly and efficient use of supplies by intently following directions and minimising waste. Undertake processes to constant velocity and high quality necessities as outlined by the corporate.

Behaviours:

Footwear producers:

Take a proactive method to Well being & Security procedures, personally and in direction of colleagues.
Display a constructive mind-set in direction of sustaining excessive requirements of high quality, precision and excellence always.
Are self-motivated and punctual always.
Take constructive and proactive method to respectful communication and workforce working.
Reply positively and flexibly to vary, new necessities and altering priorities.
Recognise and respect equality and variety within the office.

Entry Necessities

Particular person employers will set the choice standards and specify the entry necessities relevant to their space of labor.

English & maths

Apprentices with out stage 1 English and maths might want to obtain this stage and take the take a look at for stage 2 English and maths previous to taking the end-point evaluation. For these with an schooling, well being and care plan or a legacy assertion the apprenticeships English and maths minimal requirement is Entry Stage 3 and British Signal Language qualification are a substitute for English {qualifications} for whom that is their major language.

Stage

This can be a stage 2 apprenticeship2

Length

Sometimes, 12-15 months

Overview Date

This customary will likely be reviewed after 3 years

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