Reference Quantity: ST0420
Particulars of ordinary
Apprenticeship stage
This Apprenticeship Commonplace is at Stage 2
Occupational Function Profile
The Manufacturing Business presents an thrilling and diverse profession each within the UK & overseas offering a broad spectrum of alternatives for individuals to work in a technically superior and progressive surroundings.
Companies throughout the sector vary from small household run manufacturing operations to giant multi-national firms driving the international locations development & wealth.
The UK’s Manufacturing Business is very regarded worldwide for its innovation and manufacturing excellence and requires a excessive diploma of ability & data throughout all ranges of their organisations.
A Lean Manufacturing Operative shall be anticipated to hold out their work safely and meet the exacting high quality requirements demanded in a quick paced and environment friendly processing surroundings and develop right into a multi-skilled operator by way of course of possession. A lean manufacturing operative will be required to hold out manufacturing actions on a number of merchandise with totally different specs consecutively e.g. automotive manufacturing – Multi fashions manufacturing ends in the manufacturing of various fashions of auto with totally different specification variants inside a excessive quantity surroundings.
They are going to be required to organize, management, contribute to and full manufacturing operations, and comply with manufacturing processes and customary working procedures (SOPs) while adhering to particular secure working insurance policies & procedures. A Lean Manufacturing Operative shall be chargeable for sustaining Well being and Security necessities always e.g. carrying right Private Protecting Tools (P.P.E.) right use of kit and tooling, secure stopping and resetting of equipment, preserve an organised work space e.g. 5s (Sifting, Sorting, Sweeping, Spick & Span and Maintain) making certain the secure disposal of waste in step with environmental programs and regulatory necessities (ISO 14001). They are going to be required to contribute, develop and help enchancment within the manufacturing operation utilizing steady enchancment strategies, kaizen instruments, course of visualisation utilizing lean rules and downside fixing instruments and strategies. They are going to be chargeable for finishing up high quality checks all through the manufacturing operations to make sure high quality is inbuilt and that any defects or issues are highlighted and handled in step with related high quality requirements (ISO 9002).
They’ll work carefully with stakeholders and could have clear reporting traces to make sure acceptable escalation e.g. teamleader, line chief, course of chief, supervisor and so on. ought to issues happen throughout the course of.
Examples of the job titles from throughout the manufacturing sector that may be coated inside this customary are: Crew Member Manufacturing; Manufacturing Manufacturing Operative; Manufacturing Meeting Operative; Manufacturing Inspection/High quality Assurance Operative; Manufacturing Logistics Operative; Manufacturing Materials Dealing with Operative; Manufacturing Course of/Ending Operative.
A Lean Manufacturing Operative should have the core necessities under and display the specialist necessities in ONE job particular function.
Core Data: A Lean Manufacturing Operative could have the next data and understanding of:
- Well being & Security: Related statutory, organisational and well being and security rules referring to lean manufacturing operations and secure practices
- Environmental: Compliance procedures/programs in step with regulatory necessities e.g. ISO 14001 or different related environmental requirements
- Manufacturing: Their particular person roles and tasks throughout the organisation and the flexibleness required to ship merchandise to satisfy clients prices/supply targets/necessities e.g. Simply in time (JIT)
- Lean Manufacturing Operations: Manufacturing customary operation procedures (SOPs) adherence and improvement of lean processes
- High quality Management: Course of tools monitoring, information assortment, error proofing and working procedures e.g. ISO 9002 or different related high quality requirements
- Downside Fixing: The instruments and strategies of efficient downside fixing utilizing information, reviews and paperwork to resolve manufacturing associated points e.g. A3 report, graphs, matrices and escalate issues
- Steady Enchancment: Methods to examine and establish methods to enhance the security, high quality, value or course of effectivity utilizing lean manufacturing instruments e.g. kaizen
- Communication: Methods to share info utilizing a variety of strategies throughout the manufacturing surroundings e.g. oral, written, digital, info boards, visible shows
- Work Place Organisation: Methods to preserve a secure and environment friendly work web site by way of work place organisation e.g. 5s and course of possession
Core Expertise: A Lean Manufacturing Operative could have the ability and understanding to:
- Well being & Security: Work safely always, complying with well being and security laws, rules, and different related pointers. Figuring out dangers inside their processes and help/perform countermeasure actions to enhance secure working. Handle tooling, tools and supplies each day in-line with provider requirements e.g. COSHH (Management of Substances Hazardous to Well being).
- Environmental: Adjust to environmental procedures and programs and contribute to the achievement of particular requirements e.g. ISO 14001 or different related environmental requirements and use the 4R’s (Scale back, Re-use, Recycle, Recuperate) the place attainable.
- Manufacturing: Display their means to hold out their function successfully, effectively and flexibly sustaining lean manufacturing rules to satisfy buyer’s calls for e.g. JIT
- Lean Manufacturing Operations: Display their ability and data following SOPs and constructing their versatility throughout numerous processes and course of areas. Choose and use acceptable instruments, tools and supplies to hold out the manufacturing operation
- High quality Management: Display acceptable course of documentation management. Precisely finishing verify sheets, monitoring course of and tools information effectively and legibly utilizing the right terminology required to satisfy the standard customary e.g. ISO 9002
- Downside Fixing: Display their means to establish and resolve issues throughout the lean manufacturing surroundings utilizing efficient downside fixing instruments and strategies. Handle issues which will happen in the course of the manufacturing course of throughout the limits of their duty and escalate as acceptable
- Steady Enchancment: Generate concepts and contribute to course of enchancment actions individually or as a part of a staff by way of reality discovering and evaluation to enhance the security, surroundings, high quality, value or manufacturing course of. Figuring out and eliminating the 7 wastes (defects, over manufacturing, transportation, ready, stock, movement and processing)
- Communication: Display communication abilities which embrace oral, written, digital (PC), info boards or visible shows to successfully share info
- Work Place Organisation: Maintains and screens the work web site effectively and successfully always utilizing the weather of sifting, sorting, sweeping, spick & span (5’s) throughout the lean manufacturing surroundings
Core Behaviours Necessities:
A Lean Manufacturing Operative requires the behaviours that may guarantee they’re:
- Punctual, dependable and takes duty for their very own actions.
- Present respect for others, having regard for variety and equality.
- Reply positively to alter within the working surroundings.
- Integrates throughout the staff and helps others.
- Can work independently and successfully in difficult conditions.
- Maintains high quality of labor below strain.
- An open and trustworthy communicator.
- Listens to different individuals’s opinions.
- A optimistic and respectful perspective.
- Follows directions and steering and demonstrates consideration to element.
- Seeks alternatives to develop and adapt to totally different conditions, environments or applied sciences.
Specialist job roles:
The superior manufacturing sector has developed to incorporate a variety of latest applied sciences and might contain the manufacturing of numerous totally different merchandise with totally different specs at any given time. This may end up in lean manufacturing operatives being required to hold out manufacturing actions on a number of merchandise with totally different specs consecutively e.g. automotive manufacturing – Multi mannequin manufacturing ends in the manufacturing of various fashions of auto with totally different specification variants inside a excessive quantity manufacturing surroundings.
Along with the core data and abilities Lean Manufacturing Operatives should full ONE of the next job roles choices:
Job function choice 1: Lean Manufacturing Operatives working inside a Manufacturing/Meeting function will be capable to meet the necessities of two totally different manufacturing/meeting processes or assignments:
Data of:
- The significance of following the desired meeting sequence and process always
- Methods to verify the standard of the meeting, in opposition to the required high quality requirements and what instruments and tools are used
- The process for positioning, aligning and securing part elements in the course of the meeting operations
- The place to acquire the required job directions, working procedures and meeting specs which might be used, and the way to interpret them
- Methods to Determine and resolve present and potential manufacturing/meeting issues throughout the limits of their duty
Expertise that may require them to:
- Verify parts for injury and that they’re in a usable situation
- Appropriately place, align and safe the parts
- Safe the parts in place utilizing the desired fastening gadget/methodology
- Get hold of and comply with the right Job directions/Commonplace working procedures manufacturing/meeting specs in accordance with time constraints and the roles and tasks recognized for the manufacturing/meeting exercise
- Produce parts which adjust to the specification and high quality necessities
- Carryout high quality checks on part elements and accomplished assemblies and cope with high quality issues and defects in step with their duty
Job function choice 2: Manufacturing Operatives working inside an Inspection/High quality assurance function could have:
Data of:
- The right strategies of dealing with and storing the samples
- The place to acquire the required job directions, inspection/high quality procedures and product specs which might be used, and the way to interpret them
- Methods to establish which samples, merchandise and supplies don’t meet the standard necessities
- Procedures for the dealing with and segregation of defect parts
- Particular secure working practices and environmental rules that have to be noticed
Expertise that may require them to:
- Get hold of and comply with the right Job directions, inspection/high quality procedures and product specs in accordance with time constraints and the roles and tasks recognized for the inspection/high quality assurance exercise
- Gather manufacturing samples on the required frequency in accordance with inspection specification and working procedures
- Carryout inspection and testing actions utilizing the desired strategies and tools
- Put together, Deal with, switch and retailer samples safely and appropriately in accordance with high quality management procedures
- Precisely interpret the information/outcomes gained from the inspection and testing procedures getting used
- Document and report inspection findings to related individual
Job function choice 3: Manufacturing Operatives working inside a Logistics/Materials dealing with function shall be required to:
Data of:
- The procedures and documentation required to permit the switch of supplies to happen
- The place to acquire the required job directions, specification particulars and particular switch/dealing with procedures which might be used, and the way to interpret them
- The procedures for the motion and transferring of supplies to the right location inside given timelines
- What instruments and tools are used for the fabric motion operations undertaken and the way to verify that they’re in a secure and usable situation
- The lifting and dealing with procedures, and cargo bearing capacities of the tools getting used
Expertise that may require them to:
- Safely transfer supplies to the right location utilizing the related tools
- Get hold of and comply with the right Job directions, specification particulars and particular switch/dealing with procedures in accordance with time constraints and the roles and tasks recognized for the logistic/materials dealing with exercise
- Transfer supplies utilizing the suitable procedures, making certain the supplies are right, safely loaded and safe.
- Verify supplies chosen to be moved are in step with job necessities
- Carryout high quality checks on supplies which might be to be moved and cope with high quality issues and injury in step with their duty
- Return tools to its right location on completion of the actions and go away it in a secure and usable situation
Job function choice 4: Manufacturing Operatives working inside a Manufacturing processing/ending function could have:
Data of:
- What instruments and tools are used for the processing/ending operations undertaken and the way to verify that they’re in a secure and usable situation
- The place to acquire the required job directions, processing/ending procedures and tools working procedures which might be used, and the way to interpret them
- Particular secure working practices, processing/ending procedures and environmental rules that have to be noticed
- The process for the restoration or restart of producing because of high quality or course of concern
- The significance of following the pre-determined sequence of occasions within the processing/ending operation and the results of not following them
Expertise that may require them to:
- Carry out one processing/ending operation methodology e.g. hand processing, operated by hand machine processing, totally automated machine processing, mixed processing
- Get hold of and comply with the right Job directions, processing/ending procedures and tools working procedures in accordance with time constraints and the roles and tasks recognized for the processing/ending exercise
- Carry out the processing/ending operation in accordance with directions and secure working procedures
- Monitor and management the processing/ending operation
- Carryout high quality checks on part elements and accomplished assemblies and cope with high quality issues and defects in step with their duty
- Produce processed/completed merchandise which adjust to processing specification
Entry Necessities:
Particular person employers will set the choice standards for his or her Apprenticeships.
Length of Apprenticeship:
Sometimes 12 to 18 months
{Qualifications}:
- EAL Stage 2 Diploma in Manufacturing (data and abilities) 603/3589/0
- ETCAL Stage 2 Diploma in Manufacturing (data and abilities) 603/5151/2
- Pearson BTEC Stage 2 Diploma in Manufacturing (data and abilities) 603/4344/8
- OAL Stage 2 Diploma in Manufacturing (Data and Expertise) Ofqual quantity: 603/6783/0
- • Metropolis & Guilds Stage 2 Diploma in Manufacturing (data and abilities) 610/0180/6
No different qualification will be accomplished inside this customary
Apprentices with out Stage 1 (or equal) in English and maths should make sure that apprentices obtain Stage 1 and take the check for Stage 2 previous to taking the end-point evaluation. For these with an schooling, well being and care plan or a legacy assertion the apprenticeships English and maths minimal requirement is Entry Stage 3 and British Signal Language qualification are a substitute for English {qualifications} for whom that is their major language.
Evaluation:
This Apprenticeship Commonplace shall be reviewed after two years.
Crown copyright © 2022. It’s possible you’ll re-use this info (not together with logos) freed from cost in any format or medium, below the phrases of the Open Authorities Licence. Go to www.nationalarchives.gov.uk/doc/open-government-licence
