Reference Quantity: ST0420

Particulars of ordinary

Apprenticeship stage

This Apprenticeship Normal is at Stage 2

Occupational Position Profile

The Manufacturing Business presents an thrilling and different profession each within the UK & overseas offering a broad spectrum of alternatives for individuals to work in a technically superior and modern surroundings.

Companies throughout the sector vary from small household run manufacturing operations to giant multi-national corporations driving the international locations progress & wealth.

The UK’s Manufacturing Business is very regarded worldwide for its innovation and manufacturing excellence and requires a excessive diploma of talent & data throughout all ranges of their organisations.

A Lean Manufacturing Operative will likely be anticipated to hold out their work safely and meet the exacting high quality requirements demanded in a quick paced and environment friendly processing surroundings and develop right into a multi-skilled operator via course of possession.  A lean manufacturing operative could be required to hold out manufacturing actions on a number of merchandise with totally different specs consecutively e.g. automotive manufacturing – Multi fashions manufacturing leads to the manufacturing of various fashions of car with totally different specification variants inside a excessive quantity surroundings.

They are going to be required to arrange, management, contribute to and full manufacturing operations, and observe manufacturing processes and normal working procedures (SOPs) while adhering to particular secure working insurance policies & procedures. A Lean Manufacturing Operative will likely be liable for sustaining Well being and Security necessities always e.g. sporting right Private Protecting Tools (P.P.E.) right use of kit and tooling, secure stopping and resetting of equipment, keep an organised work space e.g. 5s (Sifting, Sorting, Sweeping, Spick & Span and Maintain) making certain the secure disposal of waste consistent with environmental methods and regulatory necessities (ISO 14001). They are going to be required to contribute, develop and assist enchancment within the manufacturing operation utilizing steady enchancment strategies, kaizen instruments, course of   visualisation utilizing lean rules and downside fixing instruments and methods. They are going to be liable for finishing up high quality checks all through the manufacturing operations to make sure high quality is in-built and that any defects or considerations are highlighted and handled consistent with related high quality requirements (ISO 9002).

They are going to work intently with stakeholders and could have clear reporting traces to make sure acceptable escalation e.g. teamleader, line chief, course of chief, supervisor and many others. ought to issues happen throughout the course of.

Examples of the job titles from throughout the manufacturing sector that may be coated inside this normal are: Group Member Manufacturing; Manufacturing Manufacturing Operative; Manufacturing Meeting Operative; Manufacturing Inspection/High quality Assurance Operative; Manufacturing Logistics Operative; Manufacturing Materials Dealing with Operative; Manufacturing Course of/Ending Operative.

A Lean Manufacturing Operative should have the core necessities under and exhibit the specialist necessities in ONE job particular function.

Core Information: A Lean Manufacturing Operative could have the next data and understanding of:

  • Well being & Security: Related statutory, organisational and well being and security laws regarding lean manufacturing operations and secure practices
  • Environmental: Compliance procedures/methods consistent with regulatory necessities e.g. ISO 14001 or different related environmental requirements
  • Manufacturing: Their particular person roles and duties throughout the organisation and the flexibleness required to ship merchandise to satisfy clients prices/supply targets/necessities e.g. Simply in time (JIT)
  • Lean Manufacturing Operations: Manufacturing normal operation procedures (SOPs) adherence and growth of lean processes
  • High quality Management: Course of gear monitoring, knowledge assortment, error proofing and working procedures e.g. ISO 9002 or different related high quality requirements
  • Drawback Fixing: The instruments and strategies of efficient downside fixing utilizing knowledge, studies and paperwork to resolve manufacturing associated points e.g. A3 report, graphs, matrices and escalate considerations   
  • Steady Enchancment: The right way to examine and determine methods to enhance the security, high quality, price or course of effectivity utilizing lean manufacturing instruments e.g. kaizen    
  • Communication: The right way to share info utilizing a spread of strategies throughout the manufacturing surroundings e.g. oral, written, digital, info boards, visible shows
  • Work Place Organisation: The right way to keep a secure and environment friendly work website via work place organisation e.g. 5s and course of possession

Core Abilities: A Lean Manufacturing Operative could have the talent and understanding to:

  • Well being & Security: Work safely always, complying with well being and security laws, laws, and different related pointers. Figuring out dangers inside their processes and assist/perform countermeasure actions to enhance secure working. Handle tooling, gear and supplies day by day in-line with provider requirements e.g. COSHH (Management of Substances Hazardous to Well being).
  • Environmental: Adjust to environmental procedures and methods and contribute to the achievement of particular requirements e.g. ISO 14001 or different related environmental requirements and use the 4R’s (Cut back, Re-use, Recycle, Get well) the place potential.
  • Manufacturing: Exhibit their means to hold out their function successfully, effectively and flexibly sustaining lean manufacturing rules to satisfy buyer’s calls for e.g. JIT
  • Lean Manufacturing Operations: Exhibit their talent and data following SOPs and constructing their versatility throughout quite a lot of processes and course of areas. Choose and use acceptable instruments, gear and supplies to hold out the manufacturing operation
  • High quality Management: Exhibit acceptable course of documentation management. Precisely finishing test sheets, monitoring course of and gear knowledge effectively and legibly utilizing the proper terminology required to satisfy the standard normal e.g. ISO 9002
  • Drawback Fixing: Exhibit their means to determine and resolve issues throughout the lean manufacturing surroundings utilizing efficient downside fixing instruments and methods. Handle issues which will happen through the manufacturing course of throughout the limits of their duty and escalate as acceptable
  • Steady Enchancment: Generate concepts and contribute to course of enchancment actions individually or as a part of a workforce via truth discovering and evaluation to enhance the security, surroundings, high quality, price or manufacturing course of. Figuring out and eliminating the 7 wastes (defects, over manufacturing, transportation, ready, stock, movement and processing)  
  • Communication: Exhibit communication abilities which embrace oral, written, digital (PC), info boards or visible shows to successfully share info
  • Work Place Organisation: Maintains and screens the work website effectively and successfully always utilizing the weather of sifting, sorting, sweeping, spick & span (5’s) throughout the lean manufacturing surroundings

Core Behaviours Necessities:

A Lean Manufacturing Operative requires the behaviours that can guarantee they’re:

  • Punctual, dependable and takes duty for their very own actions.
  • Present respect for others, having regard for variety and equality.
  • Reply positively to alter within the working surroundings.
  • Integrates throughout the workforce and helps others.
  • Can work independently and successfully in difficult conditions.
  • Maintains high quality of labor beneath stress.
  • An open and trustworthy communicator.
  • Listens to different individuals’s opinions.
  • A optimistic and respectful angle.
  • Follows directions and steering and demonstrates consideration to element.
  • Seeks alternatives to develop and adapt to totally different conditions, environments or applied sciences.

Specialist job roles:

The superior manufacturing sector has developed to incorporate a variety of recent applied sciences and may contain the manufacturing of quite a lot of totally different merchandise with totally different specs at any given time. This can lead to lean manufacturing operatives being required to hold out manufacturing actions on a number of merchandise with totally different specs consecutively e.g. automotive manufacturing – Multi mannequin manufacturing leads to  the manufacturing of various fashions of car with totally different specification variants inside a excessive quantity manufacturing surroundings.

Along with the core data and abilities Lean Manufacturing Operatives should full ONE of the next job roles choices:

Job function possibility 1: Lean Manufacturing Operatives working inside a Manufacturing/Meeting function will have the ability to meet the necessities of two totally different manufacturing/meeting processes or assignments:

Information of:

  • The significance of following the desired meeting sequence and process always
  • The right way to test the standard of the meeting, towards the required high quality requirements and what instruments and gear are used
  • The process for positioning, aligning and securing part components through the meeting operations
  • The place to acquire the mandatory job directions, working procedures and meeting specs which might be used, and methods to interpret them
  • The right way to Establish and resolve present and potential manufacturing/meeting issues throughout the limits of their duty

Abilities that can require them to:

  • Test parts for injury and that they’re in a usable situation
  • Accurately place, align and safe the parts
  • Safe the parts in place utilizing the desired fastening gadget/technique
  • Get hold of and observe the proper Job directions/Normal working procedures manufacturing/meeting specs in accordance with time constraints and the roles and duties recognized for the manufacturing/meeting exercise
  • Produce parts which adjust to the specification and high quality necessities
  • Carryout high quality checks on part components and accomplished assemblies and cope with high quality considerations and defects consistent with their duty

 Job function possibility 2: Manufacturing Operatives working inside an Inspection/High quality assurance function could have:

Information of:

  • The proper strategies of dealing with and storing the samples
  • The place to acquire the mandatory job directions, inspection/high quality procedures and product specs which might be used, and methods to interpret them
  • The right way to determine which samples, merchandise and supplies don’t meet the standard necessities
  • Procedures for the dealing with and segregation of defect parts
  • Particular secure working practices and environmental laws that must be noticed

Abilities that can require them to:

  • Get hold of and observe the proper Job directions, inspection/high quality procedures and product specs in accordance with time constraints and the roles and duties recognized for the inspection/high quality assurance exercise
  • Accumulate manufacturing samples on the required frequency in accordance with inspection specification and working procedures
  • Carryout inspection and testing actions utilizing the desired strategies and gear
  • Put together, Deal with, switch and retailer samples safely and accurately in accordance with high quality management procedures
  • Precisely interpret the info/outcomes gained from the inspection and testing procedures getting used
  • File and report inspection findings to related individual

 Job function possibility 3: Manufacturing Operatives working inside a Logistics/Materials dealing with function will likely be required to:

Information of:

  • The procedures and documentation required to permit the switch of supplies to happen
  • The place to acquire the mandatory job directions, specification particulars and particular switch/dealing with procedures which might be used, and methods to interpret them
  • The procedures for the motion and transferring of supplies to the proper location inside given timelines
  • What instruments and gear are used for the fabric motion operations undertaken and methods to test that they’re in a secure and usable situation
  • The lifting and dealing with procedures, and cargo bearing capacities of the gear getting used

Abilities that can require them to:

  • Safely transfer supplies to the proper location utilizing the related gear
  • Get hold of and observe the proper Job directions, specification particulars and particular switch/dealing with procedures in accordance with time constraints and the roles and duties recognized for the logistic/materials dealing with exercise
  • Transfer supplies utilizing the suitable procedures, making certain the supplies are right, safely loaded and safe.
  • Test supplies chosen to be moved are consistent with job necessities
  • Carryout high quality checks on supplies which might be to be moved and cope with high quality considerations and injury consistent with their duty
  • Return gear to its right location on completion of the actions and go away it in a secure and usable situation

Job function possibility 4: Manufacturing Operatives working inside a Manufacturing processing/ending function could have:

Information of:

  • What instruments and gear are used for the processing/ending operations undertaken and methods to test that they’re in a secure and usable situation
  • The place to acquire the mandatory job directions, processing/ending procedures and gear working procedures which might be used, and methods to interpret them
  • Particular secure working practices, processing/ending procedures and environmental laws that must be noticed
  • The process for the restoration or restart of producing because of high quality or course of concern
  • The significance of following the pre-determined sequence of occasions within the processing/ending operation and the implications of not following them

Abilities that can require them to:

  • Carry out one processing/ending operation technique e.g. hand processing, operated by hand machine processing, absolutely automated machine processing, mixed processing
  • Get hold of and observe the proper Job directions, processing/ending procedures and gear working procedures in accordance with time constraints and the roles and duties recognized for the processing/ending exercise
  • Carry out the processing/ending operation based on directions and secure working procedures
  • Monitor and management the processing/ending operation
  • Carryout high quality checks on part components and accomplished assemblies and cope with high quality considerations and defects consistent with their duty
  • Produce processed/completed merchandise which adjust to processing specification

Entry Necessities:

Particular person employers will set the choice standards for his or her Apprenticeships.

Period of Apprenticeship:

Usually 12 to 18 months

{Qualifications}:

  • EAL Stage 2 Diploma in Manufacturing (data and abilities) 603/3589/0
  • ETCAL Stage 2 Diploma in Manufacturing (data and abilities) 603/5151/2
  • Pearson BTEC Stage 2 Diploma in Manufacturing (data and abilities) 603/4344/8
  • OAL Stage 2 Diploma in Manufacturing (Information and Abilities) Ofqual quantity: 603/6783/0

No different qualification could be accomplished inside this normal

Apprentices with out Stage 1 (or equal) in English and maths should make sure that apprentices obtain Stage 1 and take the check for Stage 2 previous to taking the end-point evaluation. For these with an training, well being and care plan or a legacy assertion the apprenticeships English and maths minimal requirement is Entry Stage 3 and British Signal Language qualification are an alternative choice to English {qualifications} for whom that is their major language.   

Evaluation:

This Apprenticeship Normal will likely be reviewed after two years.


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